Aviator Customization Program for Corporate Merch Programs with Screen Printing
Aviator Solution for Corporate Merch Programs
This programme covers the full path from a aviator concept to a repeatable bulk supply for corporate merch programs. Instead of buying whatever a catalogue happens to stock, you specify the cloth, the fit block, the decoration method and the packing, and we hold that specification so every reorder matches the last one.
The most common failure we see in corporate merch programs sourcing is not price — it is drift. Fabric changes supplier, the shade moves, sizing shifts half a grade and the programme quietly stops looking like the brand. We prevent that with a written spec, an approved counter sample and a golden sample retained at the factory.
Recommended fabrics
- Elastane Blend — chosen when the garment needs to hold shape after repeated laundering
- Bamboo Viscose — chosen when the garment needs to hold shape after repeated laundering
- Mohair — chosen when the garment needs to hold shape after repeated laundering
- Corduroy — best balance of comfort, cost and wash stability
Decoration and finishing
The default method for this programme is Screen Printing, but we routinely combine processes on one garment. Placement, colour count and position drives cost more than the garment itself, so we quote decoration separately and show you the trade-off before sampling.
- Satin Printed Label
- Heat Transfer Printing
- DTF Film Printing
- Distressed Finish
- Hangtag and Packaging
- Laser Engraving
Programme parameters
| Garment | Aviator |
|---|---|
| Target sector | Corporate Merch Programs |
| Primary process | Screen Printing |
| Fabric options | Elastane Blend, Bamboo Viscose, Mohair |
| MOQ | 500 pieces per style |
| Sampling | 10 working days, 3 days per revision |
| Bulk lead time | 30-40 days |
| Size set | Custom grading |
| Compliance | WRAP |
| Delivery terms | EXW / FOB / CIF / DDP |
Why buyers choose this route
- Flexible MOQ programmes that scale with your forecast
- Transparent costing with every trim and process itemized
- One accountable production partner from sampling to shipment
- Colour management that keeps bulk within tolerance of the approved lab dip
- In-line and final inspection with photo reports before payment
How the programme runs
- Discovery call: quantity, target price, delivery window and compliance needs
- Fabric and trim proposal with costed alternatives
- Tech pack build or reverse engineering from your sample
- Prototype, fit revision and pre-production sample
- Bulk production with in-line inspection and photo reporting
- Packing, documentation and shipment under the agreed Incoterm
FAQ
What is the minimum order quantity?
Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
How long does sampling take?
A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
Quote and next steps
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
