Playsuit Customization Program for Scouts and Youth Clubs with Custom Zip Puller
Playsuit Customization Program for Scouts and Youth Clubs
This programme covers the full path from a playsuit concept to repeatable bulk supply for scouts and youth clubs. The build starts from everyday-casual references — playsuit in fleece-back cotton — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most playsuit buyers arrive with one of these problems: the previous supplier could not hold consistency on reorders, or the fit drifted between sizes. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.

Specification
| Product | Playsuit |
|---|---|
| Base fabric | Fleece-Back Cotton |
| Decoration | Custom Zip Puller |
| Fabric weight | 240-280 gsm |
| Fit options | Regular / Relaxed / Oversized |
| Colour options | 6 wash-stable shades |
| MOQ | 100 pieces per style per colour |
| Sampling | 12 working days, 4 days per revision |
| Bulk lead time | 25-40 days after approval |
| Compliance | GOTS |
What you can customise
- Contrast Stitching — quoted per position and per colour on Fleece-Back Cotton.
- Padding and Wadding — quoted per position and per colour on Fleece-Back Cotton.
- Dye-Sublimation Printing — quoted per position and per colour on Fleece-Back Cotton.
- Hangtag and Packaging — quoted per position and per colour on Fleece-Back Cotton.
- DTG Digital Printing — quoted per position and per colour on Fleece-Back Cotton.
- Yarn Dyeing — quoted per position and per colour on Fleece-Back Cotton.
- 3D Puff Embroidery — quoted per position and per colour on Fleece-Back Cotton.

How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Fleece-Back Cotton-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with custom zip puller applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Playsuit reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
What is the minimum order quantity?
Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
Start your playsuit programme
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.



