Jumpsuit Customization Program for Aviation and Airlines with Snow Wash
Jumpsuit Customization Program for Aviation and Airlines
This programme covers the full path from a jumpsuit concept to repeatable bulk supply for aviation and airlines. The build starts from everyday-casual references — jumpsuit in french terry — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most jumpsuit buyers arrive with one of these problems: the fit drifted between sizes, or the previous supplier could not hold consistency on reorders. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Jumpsuit |
|---|---|
| Base fabric | French Terry |
| Decoration | Snow Wash |
| Fabric weight | 320-360 gsm |
| Fit options | Regular / Relaxed / Oversized |
| Colour options | 8 wash-stable shades |
| MOQ | 200 pieces per style per colour |
| Sampling | 12 working days, 4 days per revision |
| Bulk lead time | 20-50 days after approval |
| Compliance | ISO 9001 |
What you can customise
- Piping and Binding — quoted per position and per colour on French Terry.
- Yarn Dyeing — quoted per position and per colour on French Terry.
- Satin Printed Label — quoted per position and per colour on French Terry.
- Puff Printing — quoted per position and per colour on French Terry.
- Ultrasonic Welding — quoted per position and per colour on French Terry.
- Chain Stitch Embroidery — quoted per position and per colour on French Terry.
- Seam Sealing — quoted per position and per colour on French Terry.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a French Terry-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with snow wash applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Jumpsuit reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
What is the minimum order quantity?
Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
How long does sampling take?
A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Start your jumpsuit programme
Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.
