Pajama Set Customization Program for Cycling and Triathlon with Laser Cutting
Pajama Set Customization Program for Cycling and Triathlon
This programme covers the full path from a pajama set concept to repeatable bulk supply for cycling and triathlon. The build starts from everyday-casual references — pajama set in washed denim — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most pajama set buyers arrive with one of these problems: wholesale costs squeezed the retail margin, or delivery missed the season drop. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Pajama Set |
|---|---|
| Base fabric | Washed Denim |
| Decoration | Laser Cutting |
| Fabric weight | 320-360 gsm |
| Fit options | Custom grading |
| Colour options | 8 wash-stable shades |
| MOQ | 500 pieces per style per colour |
| Sampling | 7 working days, 4 days per revision |
| Bulk lead time | 25-50 days after approval |
| Compliance | GOTS |
What you can customise
- Chain Stitch Embroidery — quoted per position and per colour on Washed Denim.
- Applique Embroidery — quoted per position and per colour on Washed Denim.
- Placement Printing — quoted per position and per colour on Washed Denim.
- Sequin Work — quoted per position and per colour on Washed Denim.
- Flocking — quoted per position and per colour on Washed Denim.
- Bonding Construction — quoted per position and per colour on Washed Denim.
- Shirring — quoted per position and per colour on Washed Denim.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Washed Denim-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with laser cutting applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Pajama Set reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Start your pajama set programme
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
