Boardshort Customization Program for Gyms and Fitness Studios with Bonding Construction
Boardshort Customization Program for Gyms and Fitness Studios
This programme covers the full path from a boardshort concept to repeatable bulk supply for gyms and fitness studios. The build starts from everyday-casual references — boardshort in french terry — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most boardshort buyers arrive with one of these problems: the fabric felt thinner than the approved sample, or the fit drifted between sizes. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Boardshort |
|---|---|
| Base fabric | French Terry |
| Decoration | Bonding Construction |
| Fabric weight | 240-280 gsm |
| Fit options | XS-3XL |
| Colour options | 6 wash-stable shades |
| MOQ | 100 pieces per style per colour |
| Sampling | 12 working days, 3 days per revision |
| Bulk lead time | 20-50 days after approval |
| Compliance | OEKO-TEX Standard 100 |
What you can customise
- Screen Printing — quoted per position and per colour on French Terry.
- Ribbed Cuff and Hem — quoted per position and per colour on French Terry.
- Applique Embroidery — quoted per position and per colour on French Terry.
- Pantone Color Matching — quoted per position and per colour on French Terry.
- DTG Digital Printing — quoted per position and per colour on French Terry.
- Hangtag and Packaging — quoted per position and per colour on French Terry.
- Stone Wash — quoted per position and per colour on French Terry.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a French Terry-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with bonding construction applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Boardshort reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
What is the minimum order quantity?
Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
How long does sampling take?
A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
Start your boardshort programme
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
