Straight Jean Customization Program for Gyms and Fitness Studios with 3D Puff Embroidery
Straight Jean Customization Program for Gyms and Fitness Studios
This programme covers the full path from a straight jean concept to repeatable bulk supply for gyms and fitness studios. The build starts from everyday-casual references — straight jean in brushed fleece — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most straight jean buyers arrive with one of these problems: the fit drifted between sizes, or colour faded after a few washes. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Straight Jean |
|---|---|
| Base fabric | Brushed Fleece |
| Decoration | 3D Puff Embroidery |
| Fabric weight | 200-220 gsm |
| Fit options | XS-3XL |
| Colour options | 16 wash-stable shades |
| MOQ | 300 pieces per style per colour |
| Sampling | 12 working days, 3 days per revision |
| Bulk lead time | 20-60 days after approval |
| Compliance | WRAP |
What you can customise
- Stone Wash — quoted per position and per colour on Brushed Fleece.
- Contrast Stitching — quoted per position and per colour on Brushed Fleece.
- Ribbed Cuff and Hem — quoted per position and per colour on Brushed Fleece.
- Foil Printing — quoted per position and per colour on Brushed Fleece.
- Dye-Sublimation Printing — quoted per position and per colour on Brushed Fleece.
- Pantone Color Matching — quoted per position and per colour on Brushed Fleece.
- Ultrasonic Welding — quoted per position and per colour on Brushed Fleece.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Brushed Fleece-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with 3d puff embroidery applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Straight Jean reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
How long does sampling take?
A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
Start your straight jean programme
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.
