Puffer Vest Customization Program for Film and TV Production with Yarn Dyeing
Puffer Vest Customization Program for Film and TV Production
This programme covers the full path from a puffer vest concept to repeatable bulk supply for film and tv production. The build starts from everyday-casual references — puffer vest in washed denim — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most puffer vest buyers arrive with one of these problems: colour faded after a few washes, or the fit drifted between sizes. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Puffer Vest |
|---|---|
| Base fabric | Washed Denim |
| Decoration | Yarn Dyeing |
| Fabric weight | 160-180 gsm |
| Fit options | Regular / Relaxed / Oversized |
| Colour options | 6 wash-stable shades |
| MOQ | 200 pieces per style per colour |
| Sampling | 10 working days, 4 days per revision |
| Bulk lead time | 20-60 days after approval |
| Compliance | OEKO-TEX Standard 100 |
What you can customise
- Rhinestone Application — quoted per position and per colour on Washed Denim.
- Smocking — quoted per position and per colour on Washed Denim.
- Sequin Work — quoted per position and per colour on Washed Denim.
- Laser Engraving — quoted per position and per colour on Washed Denim.
- Padding and Wadding — quoted per position and per colour on Washed Denim.
- DTF Film Printing — quoted per position and per colour on Washed Denim.
- Stone Wash — quoted per position and per colour on Washed Denim.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Washed Denim-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with yarn dyeing applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Puffer Vest reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
What is the minimum order quantity?
Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
Start your puffer vest programme
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.
