Straight Jean Customization Program for Yoga and Pilates Studios with Hangtag and Packaging
Straight Jean Customization Program for Yoga and Pilates Studios
This programme covers the full path from a straight jean concept to repeatable bulk supply for yoga and pilates studios. The build starts from everyday-casual references — straight jean in french terry — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most straight jean buyers arrive with one of these problems: wholesale costs squeezed the retail margin, or the fabric felt thinner than the approved sample. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Straight Jean |
|---|---|
| Base fabric | French Terry |
| Decoration | Hangtag and Packaging |
| Fabric weight | 240-280 gsm |
| Fit options | High-rise / Mid-rise |
| Colour options | 12 wash-stable shades |
| MOQ | 200 pieces per style per colour |
| Sampling | 7 working days, 4 days per revision |
| Bulk lead time | 30-40 days after approval |
| Compliance | GOTS |
What you can customise
- Pleating — quoted per position and per colour on French Terry.
- Puff Printing — quoted per position and per colour on French Terry.
- DTG Digital Printing — quoted per position and per colour on French Terry.
- Custom Zip Puller — quoted per position and per colour on French Terry.
- Enzyme Wash — quoted per position and per colour on French Terry.
- Flat Embroidery — quoted per position and per colour on French Terry.
- Flocking — quoted per position and per colour on French Terry.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a French Terry-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with hangtag and packaging applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Straight Jean reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
How long does sampling take?
A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Start your straight jean programme
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
