Rugby Top Customization Program for Outdoor and Hiking with Foil Printing
Rugby Top Customization Program for Outdoor and Hiking
This programme covers the full path from a rugby top concept to repeatable bulk supply for outdoor and hiking. The build starts from everyday-casual references — rugby top in washed denim — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most rugby top buyers arrive with one of these problems: the fit drifted between sizes, or colour faded after a few washes. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.

Specification
| Product | Rugby Top |
|---|---|
| Base fabric | Washed Denim |
| Decoration | Foil Printing |
| Fabric weight | 240-280 gsm |
| Fit options | High-rise / Mid-rise |
| Colour options | 6 wash-stable shades |
| MOQ | 100 pieces per style per colour |
| Sampling | 12 working days, 4 days per revision |
| Bulk lead time | 25-50 days after approval |
| Compliance | GOTS |
What you can customise
- Tonal Embroidery — quoted per position and per colour on Washed Denim.
- Care Label — quoted per position and per colour on Washed Denim.
- Foil Printing — quoted per position and per colour on Washed Denim.
- Contrast Stitching — quoted per position and per colour on Washed Denim.
- Custom Button — quoted per position and per colour on Washed Denim.
- Pleating — quoted per position and per colour on Washed Denim.
- Puff Printing — quoted per position and per colour on Washed Denim.

How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Washed Denim-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with foil printing applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Rugby Top reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
What is the minimum order quantity?
Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
Start your rugby top programme
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.



