Flannel Shirt Customization Program for Scouts and Youth Clubs with Flat Embroidery
Flannel Shirt Customization Program for Scouts and Youth Clubs
This programme covers the full path from a flannel shirt concept to repeatable bulk supply for scouts and youth clubs. The build starts from everyday-casual references — flannel shirt in linen blend — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most flannel shirt buyers arrive with one of these problems: delivery missed the season drop, or the fabric felt thinner than the approved sample. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Flannel Shirt |
|---|---|
| Base fabric | Linen Blend |
| Decoration | Flat Embroidery |
| Fabric weight | 240-280 gsm |
| Fit options | High-rise / Mid-rise |
| Colour options | 16 wash-stable shades |
| MOQ | 100 pieces per style per colour |
| Sampling | 12 working days, 4 days per revision |
| Bulk lead time | 20-40 days after approval |
| Compliance | GOTS |
What you can customise
- Seam Sealing — quoted per position and per colour on Linen Blend.
- Distressed Finish — quoted per position and per colour on Linen Blend.
- Padding and Wadding — quoted per position and per colour on Linen Blend.
- Tonal Embroidery — quoted per position and per colour on Linen Blend.
- Rhinestone Application — quoted per position and per colour on Linen Blend.
- Laser Engraving — quoted per position and per colour on Linen Blend.
- Yarn Dyeing — quoted per position and per colour on Linen Blend.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Linen Blend-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with flat embroidery applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Flannel Shirt reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
What is the minimum order quantity?
Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
Start your flannel shirt programme
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
