Puffer Vest Customization Program for Yoga and Pilates Studios with Flat Embroidery
Puffer Vest Customization Program for Yoga and Pilates Studios
This programme covers the full path from a puffer vest concept to repeatable bulk supply for yoga and pilates studios. The build starts from everyday-casual references — puffer vest in corduroy — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most puffer vest buyers arrive with one of these problems: the fabric felt thinner than the approved sample, or the previous supplier could not hold consistency on reorders. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.

Specification
| Product | Puffer Vest |
|---|---|
| Base fabric | Corduroy |
| Decoration | Flat Embroidery |
| Fabric weight | 240-280 gsm |
| Fit options | Custom grading |
| Colour options | 16 wash-stable shades |
| MOQ | 800 pieces per style per colour |
| Sampling | 10 working days, 3 days per revision |
| Bulk lead time | 25-60 days after approval |
| Compliance | ISO 9001 |
What you can customise
- Sequin Work — quoted per position and per colour on Corduroy.
- Flat Embroidery — quoted per position and per colour on Corduroy.
- Laser Engraving — quoted per position and per colour on Corduroy.
- DTF Film Printing — quoted per position and per colour on Corduroy.
- Screen Printing — quoted per position and per colour on Corduroy.
- Flocking — quoted per position and per colour on Corduroy.
- Chenille Embroidery — quoted per position and per colour on Corduroy.

How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Corduroy-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with flat embroidery applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Puffer Vest reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
What is the minimum order quantity?
Standard programmes start at 800 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Start your puffer vest programme
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.



