Straight Jean Customization Program for Military and Tactical with Yarn Dyeing
Straight Jean Customization Program for Military and Tactical
This programme covers the full path from a straight jean concept to repeatable bulk supply for military and tactical. The build starts from everyday-casual references — straight jean in washed denim — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most straight jean buyers arrive with one of these problems: the fit drifted between sizes, or colour faded after a few washes. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.

Specification
| Product | Straight Jean |
|---|---|
| Base fabric | Washed Denim |
| Decoration | Yarn Dyeing |
| Fabric weight | 160-180 gsm |
| Fit options | High-rise / Mid-rise |
| Colour options | 8 wash-stable shades |
| MOQ | 800 pieces per style per colour |
| Sampling | 12 working days, 4 days per revision |
| Bulk lead time | 25-60 days after approval |
| Compliance | OEKO-TEX Standard 100 |
What you can customise
- Applique Embroidery — quoted per position and per colour on Washed Denim.
- Beading and Embroidery — quoted per position and per colour on Washed Denim.
- Screen Printing — quoted per position and per colour on Washed Denim.
- Tonal Embroidery — quoted per position and per colour on Washed Denim.
- Heat Transfer Printing — quoted per position and per colour on Washed Denim.
- Ribbed Cuff and Hem — quoted per position and per colour on Washed Denim.
- Puff Printing — quoted per position and per colour on Washed Denim.

How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Washed Denim-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with yarn dyeing applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Straight Jean reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
How long does sampling take?
A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
What is the minimum order quantity?
Standard programmes start at 800 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
Start your straight jean programme
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.



