Rugby Top Customization Program for Boutique and Independent Labels with Dye-Sublimation Printing
Rugby Top Customization Program for Boutique and Independent Labels
This programme covers the full path from a rugby top concept to repeatable bulk supply for boutique and independent labels. The build starts from everyday-casual references — rugby top in linen blend — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most rugby top buyers arrive with one of these problems: the fabric felt thinner than the approved sample, or the previous supplier could not hold consistency on reorders. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Rugby Top |
|---|---|
| Base fabric | Linen Blend |
| Decoration | Dye-Sublimation Printing |
| Fabric weight | 200-220 gsm |
| Fit options | Custom grading |
| Colour options | 12 wash-stable shades |
| MOQ | 300 pieces per style per colour |
| Sampling | 12 working days, 4 days per revision |
| Bulk lead time | 30-40 days after approval |
| Compliance | GOTS |
What you can customise
- Snow Wash — quoted per position and per colour on Linen Blend.
- DTF Film Printing — quoted per position and per colour on Linen Blend.
- Tie-Dye Wash — quoted per position and per colour on Linen Blend.
- Tonal Embroidery — quoted per position and per colour on Linen Blend.
- Chenille Embroidery — quoted per position and per colour on Linen Blend.
- Smocking — quoted per position and per colour on Linen Blend.
- Piece Dyeing — quoted per position and per colour on Linen Blend.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Linen Blend-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with dye-sublimation printing applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Rugby Top reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
How long does sampling take?
A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
What is the minimum order quantity?
Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Start your rugby top programme
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.
