Rugby Top Customization Program for Corporate Offices with Puff Printing
Rugby Top Customization Program for Corporate Offices
This programme covers the full path from a rugby top concept to repeatable bulk supply for corporate offices. The build starts from everyday-casual references — rugby top in modal blend — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most rugby top buyers arrive with one of these problems: the fabric felt thinner than the approved sample, or the fit drifted between sizes. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.

Specification
| Product | Rugby Top |
|---|---|
| Base fabric | Modal Blend |
| Decoration | Puff Printing |
| Fabric weight | 240-280 gsm |
| Fit options | High-rise / Mid-rise |
| Colour options | 16 wash-stable shades |
| MOQ | 100 pieces per style per colour |
| Sampling | 7 working days, 4 days per revision |
| Bulk lead time | 20-40 days after approval |
| Compliance | WRAP |
What you can customise
- 3D Puff Embroidery — quoted per position and per colour on Modal Blend.
- Seam Sealing — quoted per position and per colour on Modal Blend.
- Dye-Sublimation Printing — quoted per position and per colour on Modal Blend.
- Custom Button — quoted per position and per colour on Modal Blend.
- Flocking — quoted per position and per colour on Modal Blend.
- Ultrasonic Welding — quoted per position and per colour on Modal Blend.
- Laser Engraving — quoted per position and per colour on Modal Blend.

How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Modal Blend-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with puff printing applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Rugby Top reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
What is the minimum order quantity?
Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
Start your rugby top programme
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.



