Rugby Top Customization Program for Police and Fire Departments with Tonal Embroidery
Rugby Top Customization Program for Police and Fire Departments
This programme covers the full path from a rugby top concept to repeatable bulk supply for police and fire departments. The build starts from everyday-casual references — rugby top in french terry — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most rugby top buyers arrive with one of these problems: the fabric felt thinner than the approved sample, or the fabric felt thinner than the approved sample. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Rugby Top |
|---|---|
| Base fabric | French Terry |
| Decoration | Tonal Embroidery |
| Fabric weight | 160-180 gsm |
| Fit options | High-rise / Mid-rise |
| Colour options | 16 wash-stable shades |
| MOQ | 200 pieces per style per colour |
| Sampling | 7 working days, 4 days per revision |
| Bulk lead time | 30-60 days after approval |
| Compliance | OEKO-TEX Standard 100 |
What you can customise
- Seam Sealing — quoted per position and per colour on French Terry.
- All-Over Sublimation — quoted per position and per colour on French Terry.
- Tonal Embroidery — quoted per position and per colour on French Terry.
- Yarn Dyeing — quoted per position and per colour on French Terry.
- Debossing — quoted per position and per colour on French Terry.
- Reflective Printing — quoted per position and per colour on French Terry.
- Foil Printing — quoted per position and per colour on French Terry.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a French Terry-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with tonal embroidery applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Rugby Top reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
How long does sampling take?
A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Start your rugby top programme
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
