Flannel Shirt Customization Program for Hospitality and Hotels with Distressed Finish
Flannel Shirt Customization Program for Hospitality and Hotels
This programme covers the full path from a flannel shirt concept to repeatable bulk supply for hospitality and hotels. The build starts from everyday-casual references — flannel shirt in cotton jersey — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most flannel shirt buyers arrive with one of these problems: the fabric felt thinner than the approved sample, or wholesale costs squeezed the retail margin. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.

Specification
| Product | Flannel Shirt |
|---|---|
| Base fabric | Cotton Jersey |
| Decoration | Distressed Finish |
| Fabric weight | 320-360 gsm |
| Fit options | Custom grading |
| Colour options | 16 wash-stable shades |
| MOQ | 200 pieces per style per colour |
| Sampling | 7 working days, 4 days per revision |
| Bulk lead time | 30-50 days after approval |
| Compliance | ISO 9001 |
What you can customise
- Chenille Embroidery — quoted per position and per colour on Cotton Jersey.
- Dye-Sublimation Printing — quoted per position and per colour on Cotton Jersey.
- All-Over Sublimation — quoted per position and per colour on Cotton Jersey.
- Sequin Work — quoted per position and per colour on Cotton Jersey.
- Tonal Embroidery — quoted per position and per colour on Cotton Jersey.
- DTG Digital Printing — quoted per position and per colour on Cotton Jersey.
- Flocking — quoted per position and per colour on Cotton Jersey.

How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Cotton Jersey-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with distressed finish applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Flannel Shirt reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
What is the minimum order quantity?
Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Start your flannel shirt programme
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.



