Playsuit Customization Program for Aviation and Airlines with Rhinestone Application
Playsuit Customization Program for Aviation and Airlines
This programme covers the full path from a playsuit concept to repeatable bulk supply for aviation and airlines. The build starts from everyday-casual references — playsuit in washed denim — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most playsuit buyers arrive with one of these problems: colour faded after a few washes, or wholesale costs squeezed the retail margin. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Playsuit |
|---|---|
| Base fabric | Washed Denim |
| Decoration | Rhinestone Application |
| Fabric weight | 160-180 gsm |
| Fit options | XS-3XL |
| Colour options | 16 wash-stable shades |
| MOQ | 200 pieces per style per colour |
| Sampling | 10 working days, 4 days per revision |
| Bulk lead time | 25-50 days after approval |
| Compliance | ISO 9001 |
What you can customise
- Applique Embroidery — quoted per position and per colour on Washed Denim.
- DTF Film Printing — quoted per position and per colour on Washed Denim.
- Garment Dyeing — quoted per position and per colour on Washed Denim.
- Embossing — quoted per position and per colour on Washed Denim.
- Woven Label — quoted per position and per colour on Washed Denim.
- Dye-Sublimation Printing — quoted per position and per colour on Washed Denim.
- Ribbed Cuff and Hem — quoted per position and per colour on Washed Denim.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Washed Denim-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with rhinestone application applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Playsuit reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
What is the minimum order quantity?
Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
Start your playsuit programme
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
