Flannel Shirt Customization Program for Aviation and Airlines with Distressed Finish
Flannel Shirt Customization Program for Aviation and Airlines
This programme covers the full path from a flannel shirt concept to repeatable bulk supply for aviation and airlines. The build starts from everyday-casual references — flannel shirt in corduroy — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most flannel shirt buyers arrive with one of these problems: colour faded after a few washes, or wholesale costs squeezed the retail margin. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Flannel Shirt |
|---|---|
| Base fabric | Corduroy |
| Decoration | Distressed Finish |
| Fabric weight | 240-280 gsm |
| Fit options | Custom grading |
| Colour options | 12 wash-stable shades |
| MOQ | 200 pieces per style per colour |
| Sampling | 12 working days, 3 days per revision |
| Bulk lead time | 25-50 days after approval |
| Compliance | ISO 9001 |
What you can customise
- Distressed Finish — quoted per position and per colour on Corduroy.
- Acid Wash — quoted per position and per colour on Corduroy.
- Placement Printing — quoted per position and per colour on Corduroy.
- Contrast Stitching — quoted per position and per colour on Corduroy.
- Debossing — quoted per position and per colour on Corduroy.
- Tie-Dye Wash — quoted per position and per colour on Corduroy.
- Reflective Printing — quoted per position and per colour on Corduroy.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Corduroy-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with distressed finish applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Flannel Shirt reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
How long does sampling take?
A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
Start your flannel shirt programme
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.
