Baggy Jean Customization Program for Cycling and Triathlon with Laser Engraving
Baggy Jean Customization Program for Cycling and Triathlon
This programme covers the full path from a baggy jean concept to repeatable bulk supply for cycling and triathlon. The build starts from everyday-casual references — baggy jean in washed denim — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most baggy jean buyers arrive with one of these problems: the fabric felt thinner than the approved sample, or delivery missed the season drop. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Baggy Jean |
|---|---|
| Base fabric | Washed Denim |
| Decoration | Laser Engraving |
| Fabric weight | 320-360 gsm |
| Fit options | XS-3XL |
| Colour options | 8 wash-stable shades |
| MOQ | 500 pieces per style per colour |
| Sampling | 10 working days, 4 days per revision |
| Bulk lead time | 20-50 days after approval |
| Compliance | GOTS |
What you can customise
- Ultrasonic Welding — quoted per position and per colour on Washed Denim.
- Snow Wash — quoted per position and per colour on Washed Denim.
- Laser Cutting — quoted per position and per colour on Washed Denim.
- Ribbed Cuff and Hem — quoted per position and per colour on Washed Denim.
- Piping and Binding — quoted per position and per colour on Washed Denim.
- Enzyme Wash — quoted per position and per colour on Washed Denim.
- Seam Sealing — quoted per position and per colour on Washed Denim.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Washed Denim-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with laser engraving applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Baggy Jean reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
How long does sampling take?
A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.
Start your baggy jean programme
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.
