Flannel Shirt Customization Program for Airsoft and Paintball Clubs with Pleating
Flannel Shirt Customization Program for Airsoft and Paintball Clubs
This programme covers the full path from a flannel shirt concept to repeatable bulk supply for airsoft and paintball clubs. The build starts from everyday-casual references — flannel shirt in cotton jersey — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most flannel shirt buyers arrive with one of these problems: the fit drifted between sizes, or the fit drifted between sizes. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Flannel Shirt |
|---|---|
| Base fabric | Cotton Jersey |
| Decoration | Pleating |
| Fabric weight | 200-220 gsm |
| Fit options | Custom grading |
| Colour options | 16 wash-stable shades |
| MOQ | 800 pieces per style per colour |
| Sampling | 7 working days, 3 days per revision |
| Bulk lead time | 20-40 days after approval |
| Compliance | OEKO-TEX Standard 100 |
What you can customise
- Woven Label — quoted per position and per colour on Cotton Jersey.
- Sequin Work — quoted per position and per colour on Cotton Jersey.
- Acid Wash — quoted per position and per colour on Cotton Jersey.
- Satin Printed Label — quoted per position and per colour on Cotton Jersey.
- Contrast Stitching — quoted per position and per colour on Cotton Jersey.
- Bonding Construction — quoted per position and per colour on Cotton Jersey.
- Screen Printing — quoted per position and per colour on Cotton Jersey.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Cotton Jersey-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with pleating applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Flannel Shirt reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
How long does sampling take?
A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
What is the minimum order quantity?
Standard programmes start at 800 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Start your flannel shirt programme
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.
