Flannel Shirt Customization Program for Sports Teams and Clubs with Enzyme Wash
Flannel Shirt Customization Program for Sports Teams and Clubs
This programme covers the full path from a flannel shirt concept to repeatable bulk supply for sports teams and clubs. The build starts from everyday-casual references — flannel shirt in washed denim — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most flannel shirt buyers arrive with one of these problems: the fit drifted between sizes, or the fit drifted between sizes. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Flannel Shirt |
|---|---|
| Base fabric | Washed Denim |
| Decoration | Enzyme Wash |
| Fabric weight | 200-220 gsm |
| Fit options | Custom grading |
| Colour options | 8 wash-stable shades |
| MOQ | 800 pieces per style per colour |
| Sampling | 12 working days, 4 days per revision |
| Bulk lead time | 25-50 days after approval |
| Compliance | ISO 9001 |
What you can customise
- Placement Printing — quoted per position and per colour on Washed Denim.
- All-Over Sublimation — quoted per position and per colour on Washed Denim.
- Shirring — quoted per position and per colour on Washed Denim.
- Care Label — quoted per position and per colour on Washed Denim.
- Glow-in-the-Dark Printing — quoted per position and per colour on Washed Denim.
- Distressed Finish — quoted per position and per colour on Washed Denim.
- Ultrasonic Welding — quoted per position and per colour on Washed Denim.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Washed Denim-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with enzyme wash applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Flannel Shirt reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
What is the minimum order quantity?
Standard programmes start at 800 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
How long does sampling take?
A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.
Start your flannel shirt programme
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
