Pajama Set Customization Program for Aviation and Airlines with 3D Puff Embroidery
Pajama Set Customization Program for Aviation and Airlines
This programme covers the full path from a pajama set concept to repeatable bulk supply for aviation and airlines. The build starts from everyday-casual references — pajama set in modal blend — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most pajama set buyers arrive with one of these problems: the previous supplier could not hold consistency on reorders, or delivery missed the season drop. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Pajama Set |
|---|---|
| Base fabric | Modal Blend |
| Decoration | 3D Puff Embroidery |
| Fabric weight | 240-280 gsm |
| Fit options | Custom grading |
| Colour options | 16 wash-stable shades |
| MOQ | 800 pieces per style per colour |
| Sampling | 7 working days, 3 days per revision |
| Bulk lead time | 20-50 days after approval |
| Compliance | GOTS |
What you can customise
- Laser Engraving — quoted per position and per colour on Modal Blend.
- Puff Printing — quoted per position and per colour on Modal Blend.
- Tie-Dye Wash — quoted per position and per colour on Modal Blend.
- Ruching — quoted per position and per colour on Modal Blend.
- Chain Stitch Embroidery — quoted per position and per colour on Modal Blend.
- Tonal Embroidery — quoted per position and per colour on Modal Blend.
- Yarn Dyeing — quoted per position and per colour on Modal Blend.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Modal Blend-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with 3d puff embroidery applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Pajama Set reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
How long does sampling take?
A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
Start your pajama set programme
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.
