Slim Jean Customization Program for Manufacturing Plants with Shirring
Slim Jean Customization Program for Manufacturing Plants
This programme covers the full path from a slim jean concept to repeatable bulk supply for manufacturing plants. The build starts from everyday-casual references — slim jean in corduroy — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most slim jean buyers arrive with one of these problems: wholesale costs squeezed the retail margin, or the fit drifted between sizes. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Slim Jean |
|---|---|
| Base fabric | Corduroy |
| Decoration | Shirring |
| Fabric weight | 320-360 gsm |
| Fit options | XS-3XL |
| Colour options | 12 wash-stable shades |
| MOQ | 100 pieces per style per colour |
| Sampling | 7 working days, 4 days per revision |
| Bulk lead time | 20-60 days after approval |
| Compliance | ISO 9001 |
What you can customise
- Hangtag and Packaging — quoted per position and per colour on Corduroy.
- Pantone Color Matching — quoted per position and per colour on Corduroy.
- Piping and Binding — quoted per position and per colour on Corduroy.
- Yarn Dyeing — quoted per position and per colour on Corduroy.
- Sequin Work — quoted per position and per colour on Corduroy.
- Satin Printed Label — quoted per position and per colour on Corduroy.
- Stone Wash — quoted per position and per colour on Corduroy.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Corduroy-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with shirring applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Slim Jean reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
What is the minimum order quantity?
Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Start your slim jean programme
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.
