Corduroy Shirt Customization Program for Streetwear Brands with Ultrasonic Welding
Corduroy Shirt Customization Program for Streetwear Brands
This programme covers the full path from a corduroy shirt concept to repeatable bulk supply for streetwear brands. The build starts from everyday-casual references — corduroy shirt in modal blend — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most corduroy shirt buyers arrive with one of these problems: wholesale costs squeezed the retail margin, or wholesale costs squeezed the retail margin. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Corduroy Shirt |
|---|---|
| Base fabric | Modal Blend |
| Decoration | Ultrasonic Welding |
| Fabric weight | 160-180 gsm |
| Fit options | Custom grading |
| Colour options | 16 wash-stable shades |
| MOQ | 200 pieces per style per colour |
| Sampling | 12 working days, 4 days per revision |
| Bulk lead time | 20-40 days after approval |
| Compliance | OEKO-TEX Standard 100 |
What you can customise
- Stone Wash — quoted per position and per colour on Modal Blend.
- Satin Printed Label — quoted per position and per colour on Modal Blend.
- DTG Digital Printing — quoted per position and per colour on Modal Blend.
- Yarn Dyeing — quoted per position and per colour on Modal Blend.
- Debossing — quoted per position and per colour on Modal Blend.
- All-Over Sublimation — quoted per position and per colour on Modal Blend.
- Custom Drawcord — quoted per position and per colour on Modal Blend.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Modal Blend-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with ultrasonic welding applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Corduroy Shirt reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
How long does sampling take?
A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.
Start your corduroy shirt programme
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.
