Slim Jean Customization Program for Sports Teams and Clubs with Ultrasonic Welding
Slim Jean Customization Program for Sports Teams and Clubs
This programme covers the full path from a slim jean concept to repeatable bulk supply for sports teams and clubs. The build starts from everyday-casual references — slim jean in linen blend — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most slim jean buyers arrive with one of these problems: delivery missed the season drop, or colour faded after a few washes. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.

Specification
| Product | Slim Jean |
|---|---|
| Base fabric | Linen Blend |
| Decoration | Ultrasonic Welding |
| Fabric weight | 240-280 gsm |
| Fit options | XS-3XL |
| Colour options | 8 wash-stable shades |
| MOQ | 200 pieces per style per colour |
| Sampling | 7 working days, 4 days per revision |
| Bulk lead time | 30-50 days after approval |
| Compliance | ISO 9001 |
What you can customise
- Flat Embroidery — quoted per position and per colour on Linen Blend.
- Custom Button — quoted per position and per colour on Linen Blend.
- Chain Stitch Embroidery — quoted per position and per colour on Linen Blend.
- Padding and Wadding — quoted per position and per colour on Linen Blend.
- Distressed Finish — quoted per position and per colour on Linen Blend.
- Laser Engraving — quoted per position and per colour on Linen Blend.
- DTG Digital Printing — quoted per position and per colour on Linen Blend.

How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Linen Blend-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with ultrasonic welding applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Slim Jean reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
How long does sampling take?
A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
What is the minimum order quantity?
Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Start your slim jean programme
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.



