Playsuit Customization Program for Motorcycle and Motorsport with Tonal Embroidery
Playsuit Customization Program for Motorcycle and Motorsport
This programme covers the full path from a playsuit concept to repeatable bulk supply for motorcycle and motorsport. The build starts from everyday-casual references — playsuit in cotton jersey — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most playsuit buyers arrive with one of these problems: delivery missed the season drop, or the fit drifted between sizes. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.

Specification
| Product | Playsuit |
|---|---|
| Base fabric | Cotton Jersey |
| Decoration | Tonal Embroidery |
| Fabric weight | 320-360 gsm |
| Fit options | XS-3XL |
| Colour options | 8 wash-stable shades |
| MOQ | 300 pieces per style per colour |
| Sampling | 12 working days, 3 days per revision |
| Bulk lead time | 20-40 days after approval |
| Compliance | ISO 9001 |
What you can customise
- Seam Sealing — quoted per position and per colour on Cotton Jersey.
- Bonding Construction — quoted per position and per colour on Cotton Jersey.
- Laser Cutting — quoted per position and per colour on Cotton Jersey.
- Debossing — quoted per position and per colour on Cotton Jersey.
- Placement Printing — quoted per position and per colour on Cotton Jersey.
- Reflective Printing — quoted per position and per colour on Cotton Jersey.
- Custom Drawcord — quoted per position and per colour on Cotton Jersey.

How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Cotton Jersey-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with tonal embroidery applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Playsuit reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
What is the minimum order quantity?
Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
Start your playsuit programme
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.



