Puffer Vest Customization Program for Outdoor and Hiking with Ultrasonic Welding
Puffer Vest Customization Program for Outdoor and Hiking
This programme covers the full path from a puffer vest concept to repeatable bulk supply for outdoor and hiking. The build starts from everyday-casual references — puffer vest in organic cotton — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most puffer vest buyers arrive with one of these problems: the previous supplier could not hold consistency on reorders, or colour faded after a few washes. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Puffer Vest |
|---|---|
| Base fabric | Organic Cotton |
| Decoration | Ultrasonic Welding |
| Fabric weight | 200-220 gsm |
| Fit options | Regular / Relaxed / Oversized |
| Colour options | 12 wash-stable shades |
| MOQ | 500 pieces per style per colour |
| Sampling | 7 working days, 3 days per revision |
| Bulk lead time | 30-40 days after approval |
| Compliance | ISO 9001 |
What you can customise
- Pantone Color Matching — quoted per position and per colour on Organic Cotton.
- Rhinestone Application — quoted per position and per colour on Organic Cotton.
- Flocking — quoted per position and per colour on Organic Cotton.
- Custom Button — quoted per position and per colour on Organic Cotton.
- Tie-Dye Wash — quoted per position and per colour on Organic Cotton.
- Placement Printing — quoted per position and per colour on Organic Cotton.
- Stone Wash — quoted per position and per colour on Organic Cotton.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Organic Cotton-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with ultrasonic welding applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Puffer Vest reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
What is the minimum order quantity?
Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Start your puffer vest programme
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.
