Jumpsuit Customization Program for Surf and Swim Brands with Bonding Construction
Jumpsuit Customization Program for Surf and Swim Brands
This programme covers the full path from a jumpsuit concept to repeatable bulk supply for surf and swim brands. The build starts from everyday-casual references — jumpsuit in french terry — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most jumpsuit buyers arrive with one of these problems: the fit drifted between sizes, or delivery missed the season drop. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.

Specification
| Product | Jumpsuit |
|---|---|
| Base fabric | French Terry |
| Decoration | Bonding Construction |
| Fabric weight | 160-180 gsm |
| Fit options | XS-3XL |
| Colour options | 8 wash-stable shades |
| MOQ | 300 pieces per style per colour |
| Sampling | 10 working days, 4 days per revision |
| Bulk lead time | 20-60 days after approval |
| Compliance | OEKO-TEX Standard 100 |
What you can customise
- Garment Dyeing — quoted per position and per colour on French Terry.
- Custom Button — quoted per position and per colour on French Terry.
- Piping and Binding — quoted per position and per colour on French Terry.
- Screen Printing — quoted per position and per colour on French Terry.
- DTG Digital Printing — quoted per position and per colour on French Terry.
- Ultrasonic Welding — quoted per position and per colour on French Terry.
- Chenille Embroidery — quoted per position and per colour on French Terry.

How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a French Terry-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with bonding construction applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Jumpsuit reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
How long does sampling take?
A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
Start your jumpsuit programme
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.



