Cable Knit Customization Program for Sports Teams and Clubs with Ultrasonic Welding
Cable Knit Customization Program for Sports Teams and Clubs
This programme covers the full path from a cable knit concept to repeatable bulk supply for sports teams and clubs. The build starts from everyday-casual references — cable knit in cotton jersey — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most cable knit buyers arrive with one of these problems: the fabric felt thinner than the approved sample, or the fit drifted between sizes. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Cable Knit |
|---|---|
| Base fabric | Cotton Jersey |
| Decoration | Ultrasonic Welding |
| Fabric weight | 200-220 gsm |
| Fit options | Regular / Relaxed / Oversized |
| Colour options | 6 wash-stable shades |
| MOQ | 100 pieces per style per colour |
| Sampling | 10 working days, 3 days per revision |
| Bulk lead time | 25-50 days after approval |
| Compliance | BSCI |
What you can customise
- Snow Wash — quoted per position and per colour on Cotton Jersey.
- Distressed Finish — quoted per position and per colour on Cotton Jersey.
- Stone Wash — quoted per position and per colour on Cotton Jersey.
- Custom Drawcord — quoted per position and per colour on Cotton Jersey.
- Piece Dyeing — quoted per position and per colour on Cotton Jersey.
- Laser Cutting — quoted per position and per colour on Cotton Jersey.
- Piping and Binding — quoted per position and per colour on Cotton Jersey.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Cotton Jersey-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with ultrasonic welding applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Cable Knit reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
How long does sampling take?
A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.
Start your cable knit programme
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.
