Denim Jacket Customization Program for Gyms and Fitness Studios with Pleating
Denim Jacket Customization Program for Gyms and Fitness Studios
This programme covers the full path from a denim jacket concept to repeatable bulk supply for gyms and fitness studios. The build starts from everyday-casual references — denim jacket in modal blend — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most denim jacket buyers arrive with one of these problems: the fit drifted between sizes, or the fabric felt thinner than the approved sample. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Denim Jacket |
|---|---|
| Base fabric | Modal Blend |
| Decoration | Pleating |
| Fabric weight | 200-220 gsm |
| Fit options | High-rise / Mid-rise |
| Colour options | 12 wash-stable shades |
| MOQ | 500 pieces per style per colour |
| Sampling | 7 working days, 3 days per revision |
| Bulk lead time | 20-60 days after approval |
| Compliance | BSCI |
What you can customise
- Chenille Embroidery — quoted per position and per colour on Modal Blend.
- Glow-in-the-Dark Printing — quoted per position and per colour on Modal Blend.
- Acid Wash — quoted per position and per colour on Modal Blend.
- Custom Drawcord — quoted per position and per colour on Modal Blend.
- Enzyme Wash — quoted per position and per colour on Modal Blend.
- Satin Printed Label — quoted per position and per colour on Modal Blend.
- Flocking — quoted per position and per colour on Modal Blend.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Modal Blend-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with pleating applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Denim Jacket reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Start your denim jacket programme
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
