Flannel Shirt Customization Program for Outdoor and Hiking with Piece Dyeing
Flannel Shirt Customization Program for Outdoor and Hiking
This programme covers the full path from a flannel shirt concept to repeatable bulk supply for outdoor and hiking. The build starts from everyday-casual references — flannel shirt in cotton jersey — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most flannel shirt buyers arrive with one of these problems: the fit drifted between sizes, or the fit drifted between sizes. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Flannel Shirt |
|---|---|
| Base fabric | Cotton Jersey |
| Decoration | Piece Dyeing |
| Fabric weight | 240-280 gsm |
| Fit options | High-rise / Mid-rise |
| Colour options | 12 wash-stable shades |
| MOQ | 800 pieces per style per colour |
| Sampling | 10 working days, 3 days per revision |
| Bulk lead time | 30-60 days after approval |
| Compliance | OEKO-TEX Standard 100 |
What you can customise
- Dye-Sublimation Printing — quoted per position and per colour on Cotton Jersey.
- Placement Printing — quoted per position and per colour on Cotton Jersey.
- All-Over Sublimation — quoted per position and per colour on Cotton Jersey.
- Custom Button — quoted per position and per colour on Cotton Jersey.
- Padding and Wadding — quoted per position and per colour on Cotton Jersey.
- Flat Embroidery — quoted per position and per colour on Cotton Jersey.
- Custom Zip Puller — quoted per position and per colour on Cotton Jersey.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Cotton Jersey-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with piece dyeing applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Flannel Shirt reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
How long does sampling take?
A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.
What is the minimum order quantity?
Standard programmes start at 800 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
Start your flannel shirt programme
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.
