Flannel Shirt Customization Program for Corporate Merch Programs with Custom Drawcord
Flannel Shirt Customization Program for Corporate Merch Programs
This programme covers the full path from a flannel shirt concept to repeatable bulk supply for corporate merch programs. The build starts from everyday-casual references — flannel shirt in cotton jersey — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most flannel shirt buyers arrive with one of these problems: colour faded after a few washes, or the fit drifted between sizes. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Flannel Shirt |
|---|---|
| Base fabric | Cotton Jersey |
| Decoration | Custom Drawcord |
| Fabric weight | 320-360 gsm |
| Fit options | XS-3XL |
| Colour options | 8 wash-stable shades |
| MOQ | 800 pieces per style per colour |
| Sampling | 12 working days, 3 days per revision |
| Bulk lead time | 20-60 days after approval |
| Compliance | OEKO-TEX Standard 100 |
What you can customise
- Laser Cutting — quoted per position and per colour on Cotton Jersey.
- Custom Drawcord — quoted per position and per colour on Cotton Jersey.
- Padding and Wadding — quoted per position and per colour on Cotton Jersey.
- Seam Sealing — quoted per position and per colour on Cotton Jersey.
- Acid Wash — quoted per position and per colour on Cotton Jersey.
- Ribbed Cuff and Hem — quoted per position and per colour on Cotton Jersey.
- Piping and Binding — quoted per position and per colour on Cotton Jersey.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Cotton Jersey-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with custom drawcord applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Flannel Shirt reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
How long does sampling take?
A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
What is the minimum order quantity?
Standard programmes start at 800 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Start your flannel shirt programme
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.
