Crop Top Customization Program for Cycling and Triathlon with Seam Sealing
Crop Top Customization Program for Cycling and Triathlon
This programme covers the full path from a crop top concept to repeatable bulk supply for cycling and triathlon. The build starts from everyday-casual references — crop top in washed denim — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most crop top buyers arrive with one of these problems: colour faded after a few washes, or colour faded after a few washes. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.

Specification
| Product | Crop Top |
|---|---|
| Base fabric | Washed Denim |
| Decoration | Seam Sealing |
| Fabric weight | 320-360 gsm |
| Fit options | Custom grading |
| Colour options | 16 wash-stable shades |
| MOQ | 300 pieces per style per colour |
| Sampling | 12 working days, 4 days per revision |
| Bulk lead time | 20-60 days after approval |
| Compliance | OEKO-TEX Standard 100 |
What you can customise
- Chenille Embroidery — quoted per position and per colour on Washed Denim.
- Distressed Finish — quoted per position and per colour on Washed Denim.
- Debossing — quoted per position and per colour on Washed Denim.
- Bonding Construction — quoted per position and per colour on Washed Denim.
- Seam Sealing — quoted per position and per colour on Washed Denim.
- Woven Label — quoted per position and per colour on Washed Denim.
- DTG Digital Printing — quoted per position and per colour on Washed Denim.

How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Washed Denim-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with seam sealing applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Crop Top reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
How long does sampling take?
A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.
What is the minimum order quantity?
Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Start your crop top programme
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.



