Jumpsuit Customization Program for Corporate Merch Programs with Dye-Sublimation Printing
Jumpsuit Customization Program for Corporate Merch Programs
This programme covers the full path from a jumpsuit concept to repeatable bulk supply for corporate merch programs. The build starts from everyday-casual references — jumpsuit in cotton jersey — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most jumpsuit buyers arrive with one of these problems: the previous supplier could not hold consistency on reorders, or wholesale costs squeezed the retail margin. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.

Specification
| Product | Jumpsuit |
|---|---|
| Base fabric | Cotton Jersey |
| Decoration | Dye-Sublimation Printing |
| Fabric weight | 160-180 gsm |
| Fit options | Regular / Relaxed / Oversized |
| Colour options | 6 wash-stable shades |
| MOQ | 300 pieces per style per colour |
| Sampling | 10 working days, 3 days per revision |
| Bulk lead time | 30-50 days after approval |
| Compliance | BSCI |
What you can customise
- Garment Dyeing — quoted per position and per colour on Cotton Jersey.
- Screen Printing — quoted per position and per colour on Cotton Jersey.
- Chain Stitch Embroidery — quoted per position and per colour on Cotton Jersey.
- Applique Embroidery — quoted per position and per colour on Cotton Jersey.
- Custom Drawcord — quoted per position and per colour on Cotton Jersey.
- Pleating — quoted per position and per colour on Cotton Jersey.
- Dye-Sublimation Printing — quoted per position and per colour on Cotton Jersey.

How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Cotton Jersey-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with dye-sublimation printing applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Jumpsuit reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
Start your jumpsuit programme
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.



