Oversized Shirt Customization Program for Warehousing and Logistics with Distressed Finish

Oversized Shirt Customization Program for Warehousing and Logistics

This programme covers the full path from a oversized shirt concept to repeatable bulk supply for warehousing and logistics. The build starts from everyday-casual references — oversized shirt in cotton jersey — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.

Most oversized shirt buyers arrive with one of these problems: colour faded after a few washes, or colour faded after a few washes. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.

Specification

What you can customise

• Custom Button — quoted per position and per colour on Cotton Jersey.
• Quilting — quoted per position and per colour on Cotton Jersey.
• Smocking — quoted per position and per colour on Cotton Jersey.
• Applique Embroidery — quoted per position and per colour on Cotton Jersey.
• Custom Drawcord — quoted per position and per colour on Cotton Jersey.
• Reflective Printing — quoted per position and per colour on Cotton Jersey.
• Seam Sealing — quoted per position and per colour on Cotton Jersey.

How we produce it

1. Tech pack review, fabric confirmation and lab dip approval
2. Pattern, grading and a Cotton Jersey-spec prototype
3. Fit sample and wearer test, then pre-production sign-off
4. Bulk cutting with distressed finish applied under controlled settings
5. In-line inspection, final AQL 2.5 check and packing

Quality control

Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Oversized Shirt reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.

FAQ

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Start your oversized shirt programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.