Puffer Vest Customization Program for Military and Tactical with Piece Dyeing
Puffer Vest Customization Program for Military and Tactical
This programme covers the full path from a puffer vest concept to repeatable bulk supply for military and tactical. The build starts from everyday-casual references — puffer vest in linen blend — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most puffer vest buyers arrive with one of these problems: the fabric felt thinner than the approved sample, or colour faded after a few washes. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Puffer Vest |
|---|---|
| Base fabric | Linen Blend |
| Decoration | Piece Dyeing |
| Fabric weight | 320-360 gsm |
| Fit options | High-rise / Mid-rise |
| Colour options | 16 wash-stable shades |
| MOQ | 800 pieces per style per colour |
| Sampling | 10 working days, 3 days per revision |
| Bulk lead time | 30-50 days after approval |
| Compliance | OEKO-TEX Standard 100 |
What you can customise
- Debossing — quoted per position and per colour on Linen Blend.
- Custom Zip Puller — quoted per position and per colour on Linen Blend.
- Chenille Embroidery — quoted per position and per colour on Linen Blend.
- Placement Printing — quoted per position and per colour on Linen Blend.
- Beading and Embroidery — quoted per position and per colour on Linen Blend.
- Pantone Color Matching — quoted per position and per colour on Linen Blend.
- Care Label — quoted per position and per colour on Linen Blend.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Linen Blend-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with piece dyeing applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Puffer Vest reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
How long does sampling take?
A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.
What is the minimum order quantity?
Standard programmes start at 800 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
Start your puffer vest programme
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.
