Slim Jean Customization Program for Outdoor and Hiking with Yarn Dyeing
Slim Jean Customization Program for Outdoor and Hiking
This programme covers the full path from a slim jean concept to repeatable bulk supply for outdoor and hiking. The build starts from everyday-casual references — slim jean in brushed fleece — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most slim jean buyers arrive with one of these problems: colour faded after a few washes, or delivery missed the season drop. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Slim Jean |
|---|---|
| Base fabric | Brushed Fleece |
| Decoration | Yarn Dyeing |
| Fabric weight | 160-180 gsm |
| Fit options | Custom grading |
| Colour options | 12 wash-stable shades |
| MOQ | 500 pieces per style per colour |
| Sampling | 12 working days, 3 days per revision |
| Bulk lead time | 30-60 days after approval |
| Compliance | WRAP |
What you can customise
- Pleating — quoted per position and per colour on Brushed Fleece.
- Piece Dyeing — quoted per position and per colour on Brushed Fleece.
- Dye-Sublimation Printing — quoted per position and per colour on Brushed Fleece.
- Seam Sealing — quoted per position and per colour on Brushed Fleece.
- Snow Wash — quoted per position and per colour on Brushed Fleece.
- Woven Label — quoted per position and per colour on Brushed Fleece.
- Garment Dyeing — quoted per position and per colour on Brushed Fleece.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Brushed Fleece-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with yarn dyeing applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Slim Jean reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Start your slim jean programme
Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.
