Denim Short Customization Program for Yoga and Pilates Studios with DTG Digital Printing
Denim Short Customization Program for Yoga and Pilates Studios
This programme covers the full path from a denim short concept to repeatable bulk supply for yoga and pilates studios. The build starts from everyday-casual references — denim short in corduroy — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most denim short buyers arrive with one of these problems: colour faded after a few washes, or wholesale costs squeezed the retail margin. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Denim Short |
|---|---|
| Base fabric | Corduroy |
| Decoration | DTG Digital Printing |
| Fabric weight | 320-360 gsm |
| Fit options | Regular / Relaxed / Oversized |
| Colour options | 6 wash-stable shades |
| MOQ | 100 pieces per style per colour |
| Sampling | 10 working days, 3 days per revision |
| Bulk lead time | 30-50 days after approval |
| Compliance | GOTS |
What you can customise
- DTG Digital Printing — quoted per position and per colour on Corduroy.
- Laser Engraving — quoted per position and per colour on Corduroy.
- Sequin Work — quoted per position and per colour on Corduroy.
- Care Label — quoted per position and per colour on Corduroy.
- Piping and Binding — quoted per position and per colour on Corduroy.
- Heat Transfer Printing — quoted per position and per colour on Corduroy.
- Hangtag and Packaging — quoted per position and per colour on Corduroy.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Corduroy-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with dtg digital printing applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Denim Short reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
How long does sampling take?
A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.
Start your denim short programme
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
