Straight Jean Customization Program for Corporate Merch Programs with Yarn Dyeing
Straight Jean Customization Program for Corporate Merch Programs
This programme covers the full path from a straight jean concept to repeatable bulk supply for corporate merch programs. The build starts from everyday-casual references — straight jean in linen blend — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most straight jean buyers arrive with one of these problems: the fit drifted between sizes, or wholesale costs squeezed the retail margin. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Straight Jean |
|---|---|
| Base fabric | Linen Blend |
| Decoration | Yarn Dyeing |
| Fabric weight | 320-360 gsm |
| Fit options | Custom grading |
| Colour options | 8 wash-stable shades |
| MOQ | 100 pieces per style per colour |
| Sampling | 10 working days, 3 days per revision |
| Bulk lead time | 20-50 days after approval |
| Compliance | BSCI |
What you can customise
- Flocking — quoted per position and per colour on Linen Blend.
- Woven Label — quoted per position and per colour on Linen Blend.
- Sequin Work — quoted per position and per colour on Linen Blend.
- Pleating — quoted per position and per colour on Linen Blend.
- Dye-Sublimation Printing — quoted per position and per colour on Linen Blend.
- Enzyme Wash — quoted per position and per colour on Linen Blend.
- Piping and Binding — quoted per position and per colour on Linen Blend.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Linen Blend-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with yarn dyeing applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Straight Jean reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
How long does sampling take?
A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Start your straight jean programme
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.
