Flannel Shirt Customization Program for Retail Store Staff with DTF Film Printing
Flannel Shirt Customization Program for Retail Store Staff
This programme covers the full path from a flannel shirt concept to repeatable bulk supply for retail store staff. The build starts from everyday-casual references — flannel shirt in cotton jersey — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most flannel shirt buyers arrive with one of these problems: the fit drifted between sizes, or the fit drifted between sizes. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Flannel Shirt |
|---|---|
| Base fabric | Cotton Jersey |
| Decoration | DTF Film Printing |
| Fabric weight | 240-280 gsm |
| Fit options | High-rise / Mid-rise |
| Colour options | 6 wash-stable shades |
| MOQ | 500 pieces per style per colour |
| Sampling | 10 working days, 3 days per revision |
| Bulk lead time | 20-50 days after approval |
| Compliance | BSCI |
What you can customise
- Flat Embroidery — quoted per position and per colour on Cotton Jersey.
- Flocking — quoted per position and per colour on Cotton Jersey.
- Care Label — quoted per position and per colour on Cotton Jersey.
- DTG Digital Printing — quoted per position and per colour on Cotton Jersey.
- Piping and Binding — quoted per position and per colour on Cotton Jersey.
- Beading and Embroidery — quoted per position and per colour on Cotton Jersey.
- Ultrasonic Welding — quoted per position and per colour on Cotton Jersey.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Cotton Jersey-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with dtf film printing applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Flannel Shirt reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
How long does sampling take?
A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
What is the minimum order quantity?
Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Start your flannel shirt programme
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.
