Shirt Dress Customization Program for Airsoft and Paintball Clubs with Tonal Embroidery
Shirt Dress Customization Program for Airsoft and Paintball Clubs
This programme covers the full path from a shirt dress concept to repeatable bulk supply for airsoft and paintball clubs. The build starts from everyday-casual references — shirt dress in corduroy — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most shirt dress buyers arrive with one of these problems: the fit drifted between sizes, or the fabric felt thinner than the approved sample. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.

Specification
| Product | Shirt Dress |
|---|---|
| Base fabric | Corduroy |
| Decoration | Tonal Embroidery |
| Fabric weight | 320-360 gsm |
| Fit options | Custom grading |
| Colour options | 6 wash-stable shades |
| MOQ | 300 pieces per style per colour |
| Sampling | 10 working days, 3 days per revision |
| Bulk lead time | 30-60 days after approval |
| Compliance | OEKO-TEX Standard 100 |
What you can customise
- DTG Digital Printing — quoted per position and per colour on Corduroy.
- Flocking — quoted per position and per colour on Corduroy.
- Yarn Dyeing — quoted per position and per colour on Corduroy.
- Applique Embroidery — quoted per position and per colour on Corduroy.
- Seam Sealing — quoted per position and per colour on Corduroy.
- Piping and Binding — quoted per position and per colour on Corduroy.
- Ribbed Cuff and Hem — quoted per position and per colour on Corduroy.

How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Corduroy-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with tonal embroidery applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Shirt Dress reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
How long does sampling take?
A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
What is the minimum order quantity?
Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
Start your shirt dress programme
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.



