Flannel Shirt Customization Program for Theater and Performance with Snow Wash
Flannel Shirt Customization Program for Theater and Performance
This programme covers the full path from a flannel shirt concept to repeatable bulk supply for theater and performance. The build starts from everyday-casual references — flannel shirt in cotton jersey — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most flannel shirt buyers arrive with one of these problems: colour faded after a few washes, or delivery missed the season drop. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Flannel Shirt |
|---|---|
| Base fabric | Cotton Jersey |
| Decoration | Snow Wash |
| Fabric weight | 160-180 gsm |
| Fit options | High-rise / Mid-rise |
| Colour options | 12 wash-stable shades |
| MOQ | 800 pieces per style per colour |
| Sampling | 10 working days, 4 days per revision |
| Bulk lead time | 30-60 days after approval |
| Compliance | BSCI |
What you can customise
- Satin Printed Label — quoted per position and per colour on Cotton Jersey.
- Reflective Printing — quoted per position and per colour on Cotton Jersey.
- Screen Printing — quoted per position and per colour on Cotton Jersey.
- Glow-in-the-Dark Printing — quoted per position and per colour on Cotton Jersey.
- Chenille Embroidery — quoted per position and per colour on Cotton Jersey.
- DTG Digital Printing — quoted per position and per colour on Cotton Jersey.
- Hangtag and Packaging — quoted per position and per colour on Cotton Jersey.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Cotton Jersey-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with snow wash applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Flannel Shirt reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
How long does sampling take?
A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.
What is the minimum order quantity?
Standard programmes start at 800 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
Start your flannel shirt programme
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.
