Straight Jean Customization Program for Outdoor and Hiking with Reflective Printing
Straight Jean Customization Program for Outdoor and Hiking
This programme covers the full path from a straight jean concept to repeatable bulk supply for outdoor and hiking. The build starts from everyday-casual references — straight jean in linen blend — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most straight jean buyers arrive with one of these problems: wholesale costs squeezed the retail margin, or the fit drifted between sizes. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Straight Jean |
|---|---|
| Base fabric | Linen Blend |
| Decoration | Reflective Printing |
| Fabric weight | 200-220 gsm |
| Fit options | Regular / Relaxed / Oversized |
| Colour options | 16 wash-stable shades |
| MOQ | 500 pieces per style per colour |
| Sampling | 7 working days, 4 days per revision |
| Bulk lead time | 30-40 days after approval |
| Compliance | OEKO-TEX Standard 100 |
What you can customise
- Debossing — quoted per position and per colour on Linen Blend.
- Pleating — quoted per position and per colour on Linen Blend.
- Foil Printing — quoted per position and per colour on Linen Blend.
- Satin Printed Label — quoted per position and per colour on Linen Blend.
- Contrast Stitching — quoted per position and per colour on Linen Blend.
- Piece Dyeing — quoted per position and per colour on Linen Blend.
- Woven Label — quoted per position and per colour on Linen Blend.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Linen Blend-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with reflective printing applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Straight Jean reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
How long does sampling take?
A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.
What is the minimum order quantity?
Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
Start your straight jean programme
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.
