Custom Nightgown in Pima Cotton with Applique Embroidery

Custom Nightgown — Pima Cotton with Applique Embroidery

We build nightgown programmes from a tech pack or a physical reference sample. This Pima Cotton version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, applique embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Tie-Dye Wash — available on Pima Cotton, quoted per position and per colour.
• Woven Label — available on Pima Cotton, quoted per position and per colour.
• Beading and Embroidery — available on Pima Cotton, quoted per position and per colour.
• Custom Drawcord — available on Pima Cotton, quoted per position and per colour.
• Garment Dyeing — available on Pima Cotton, quoted per position and per colour.
• Flocking — available on Pima Cotton, quoted per position and per colour.
• Piping and Binding — available on Pima Cotton, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Pima Cotton-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with applique embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Police and Fire Departments — nightgown uniforms, staff wear or resale programmes
• Banking and Finance — nightgown uniforms, staff wear or resale programmes
• Military and Tactical — nightgown uniforms, staff wear or resale programmes
• Corporate Merch Programs — nightgown uniforms, staff wear or resale programmes
• Healthcare and Hospitals — nightgown uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so nightgown batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

What is the minimum order quantity?

Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your nightgown programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.