Custom Romper Pajama in Linen with Padding and Wadding

Custom Romper Pajama — Linen with Padding and Wadding

We build romper pajama programmes from a tech pack or a physical reference sample. This Linen version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, padding and wadding and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Applique Embroidery — available on Linen, quoted per position and per colour.
• Piece Dyeing — available on Linen, quoted per position and per colour.
• Puff Printing — available on Linen, quoted per position and per colour.
• Yarn Dyeing — available on Linen, quoted per position and per colour.
• Tie-Dye Wash — available on Linen, quoted per position and per colour.
• Enzyme Wash — available on Linen, quoted per position and per colour.
• Placement Printing — available on Linen, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Linen-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with padding and wadding applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Theater and Performance — romper pajama uniforms, staff wear or resale programmes
• Trade Shows and Exhibitions — romper pajama uniforms, staff wear or resale programmes
• Chemical and Oil & Gas — romper pajama uniforms, staff wear or resale programmes
• Agriculture and Farming — romper pajama uniforms, staff wear or resale programmes
• Fashion Brands and Labels — romper pajama uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so romper pajama batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

Start your romper pajama programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.