Custom Romper Pajama in Combed Cotton with Smocking

Custom Romper Pajama — Combed Cotton with Smocking

We build romper pajama programmes from a tech pack or a physical reference sample. This Combed Cotton version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, smocking and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Care Label — available on Combed Cotton, quoted per position and per colour.
• Tie-Dye Wash — available on Combed Cotton, quoted per position and per colour.
• DTF Film Printing — available on Combed Cotton, quoted per position and per colour.
• Chenille Embroidery — available on Combed Cotton, quoted per position and per colour.
• Applique Embroidery — available on Combed Cotton, quoted per position and per colour.
• Custom Drawcord — available on Combed Cotton, quoted per position and per colour.
• Ruching — available on Combed Cotton, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Combed Cotton-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with smocking applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Dance and Ballet Schools — romper pajama uniforms, staff wear or resale programmes
• Security Services — romper pajama uniforms, staff wear or resale programmes
• Chemical and Oil & Gas — romper pajama uniforms, staff wear or resale programmes
• Automotive Dealerships — romper pajama uniforms, staff wear or resale programmes
• Agriculture and Farming — romper pajama uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so romper pajama batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your romper pajama programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.