Custom Romper Pajama — Gabardine with Distressed Finish
We build romper pajama programmes from a tech pack or a physical reference sample. This Gabardine version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, distressed finish and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Romper Pajama |
|---|---|
| Base fabric | Gabardine |
| Decoration / finish | Distressed Finish |
| Fabric weight | 280-320 gsm |
| Size range | Custom grading |
| Colour options | 12 Pantone-matched shades |
| MOQ | 50 pieces per style per colour |
| Sampling | 12 working days, 3 days per revision |
| Bulk lead time | 25-35 days after approval |
| Compliance | OEKO-TEX Standard 100 |
What you can customise
- Ribbed Cuff and Hem — available on Gabardine, quoted per position and per colour.
- Placement Printing — available on Gabardine, quoted per position and per colour.
- Debossing — available on Gabardine, quoted per position and per colour.
- Glow-in-the-Dark Printing — available on Gabardine, quoted per position and per colour.
- Padding and Wadding — available on Gabardine, quoted per position and per colour.
- Pleating — available on Gabardine, quoted per position and per colour.
- Flat Embroidery — available on Gabardine, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Gabardine-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with distressed finish applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Kidswear Subscription Boxes — romper pajama uniforms, staff wear or resale programmes
- Veterinary Clinics — romper pajama uniforms, staff wear or resale programmes
- Security Services — romper pajama uniforms, staff wear or resale programmes
- Sports Teams and Clubs — romper pajama uniforms, staff wear or resale programmes
- Chemical and Oil & Gas — romper pajama uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so romper pajama batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
What is the minimum order quantity?
Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
How long does sampling take?
A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
Start your romper pajama programme
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.
