Custom Men's Long Sleeve Shirt in Combed Cotton with Ultrasonic Welding

Custom Men's Long Sleeve Shirt — Combed Cotton with Ultrasonic Welding

We build men's long sleeve shirt programmes from a tech pack or a physical reference sample. This Combed Cotton version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, ultrasonic welding and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Smocking — available on Combed Cotton, quoted per position and per colour.
• 3D Puff Embroidery — available on Combed Cotton, quoted per position and per colour.
• Garment Dyeing — available on Combed Cotton, quoted per position and per colour.
• Acid Wash — available on Combed Cotton, quoted per position and per colour.
• Hangtag and Packaging — available on Combed Cotton, quoted per position and per colour.
• DTG Digital Printing — available on Combed Cotton, quoted per position and per colour.
• Quilting — available on Combed Cotton, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Combed Cotton-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with ultrasonic welding applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Automotive Dealerships — men's long sleeve shirt uniforms, staff wear or resale programmes
• Outdoor and Hiking — men's long sleeve shirt uniforms, staff wear or resale programmes
• Warehousing and Logistics — men's long sleeve shirt uniforms, staff wear or resale programmes
• Corporate Offices — men's long sleeve shirt uniforms, staff wear or resale programmes
• Maternity and Baby Care — men's long sleeve shirt uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so men's long sleeve shirt batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

What is the minimum order quantity?

Standard programmes start at 150 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your men's long sleeve shirt programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.