Custom Other Shirts & Blouses in Flannel with Bonding Construction

Custom Other Shirts & Blouses — Flannel with Bonding Construction

We build other shirts & blouses programmes from a tech pack or a physical reference sample. This Flannel version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, bonding construction and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Snow Wash — available on Flannel, quoted per position and per colour.
• Tie-Dye Wash — available on Flannel, quoted per position and per colour.
• Piping and Binding — available on Flannel, quoted per position and per colour.
• All-Over Sublimation — available on Flannel, quoted per position and per colour.
• Custom Button — available on Flannel, quoted per position and per colour.
• Screen Printing — available on Flannel, quoted per position and per colour.
• Flocking — available on Flannel, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Flannel-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with bonding construction applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Police and Fire Departments — other shirts & blouses uniforms, staff wear or resale programmes
• Music Bands and Touring — other shirts & blouses uniforms, staff wear or resale programmes
• Theater and Performance — other shirts & blouses uniforms, staff wear or resale programmes
• Banking and Finance — other shirts & blouses uniforms, staff wear or resale programmes
• Religious and Community — other shirts & blouses uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other shirts & blouses batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Start your other shirts & blouses programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.