Custom Other Shirts & Blouses in Jersey Knit with Quilting

Custom Other Shirts & Blouses — Jersey Knit with Quilting

We build other shirts & blouses programmes from a tech pack or a physical reference sample. This Jersey Knit version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, quilting and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Custom Drawcord — available on Jersey Knit, quoted per position and per colour.
• DTF Film Printing — available on Jersey Knit, quoted per position and per colour.
• Satin Printed Label — available on Jersey Knit, quoted per position and per colour.
• Laser Cutting — available on Jersey Knit, quoted per position and per colour.
• Woven Label — available on Jersey Knit, quoted per position and per colour.
• Screen Printing — available on Jersey Knit, quoted per position and per colour.
• DTG Digital Printing — available on Jersey Knit, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Jersey Knit-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with quilting applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Gyms and Fitness Studios — other shirts & blouses uniforms, staff wear or resale programmes
• Ski and Snowboard Resorts — other shirts & blouses uniforms, staff wear or resale programmes
• Airlines and Cruise Lines — other shirts & blouses uniforms, staff wear or resale programmes
• Manufacturing Plants — other shirts & blouses uniforms, staff wear or resale programmes
• Banking and Finance — other shirts & blouses uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other shirts & blouses batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Start your other shirts & blouses programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.